HONOR Magic Four Professional being inspected by an HONOR worker : HONOR
HONOR just lately revealed its proprietary expertise behind manufacturing the HONOR Magic Four Professional premium smartphone. HONOR allowed us, and several other different media members, to get a better have a look at its HONOR Clever Manufacturing Industrial Park in Shenzen. In the course of the interview, HONOR revealed its manufacturing capabilities and confirmed the way it delivers cutting-edge innovation.
Earlier than we get began, you would possibly wish to discover out extra in regards to the gadgets that we’re going to speak about in this text. The HONOR Magic Four and Magic Four Professional have been introduced at MWC 2022. The Magic Four Professional comes with a number of industry-first improvements, such because the 100W HONOR Wi-fi Supercharge expertise that may wirelessly cost up the system to 50% in simply 15 minutes.
Opening the HONOR Clever Manufacturing Industrial Park was a major milestone for the corporate, and George Zhao, CEO of HONOR, had this to say:
“The opening of the HONOR Clever Manufacturing Industrial Park final 12 months was a major milestone of our success in integrating our R&D capabilities into our manufacturing processes. The consolidation permits us to higher harness our experience throughout each fields, […] “Along with bolstering our manufacturing capacities, the smart-manufacturing facility homes world-class manufacturing, testing and high quality management gear that ensures our premium merchandise dwell as much as our prospects’ excessive expectations.”
R&D and Manufacturing
HONOR Clever Manufacturing Industrial Park : HONOR
The HONOR Clever Manufacturing Industrial Park opened its door in September 2021, and it’s the corporate’s first self-funded manufacturing unit. The manufacturing unit is supplied with “cutting-edge” manufacturing and testing services, and it has the entire tooling, supplies, and different gear required to place collectively smartphones. The corporate additionally shared that 20% of its workers is assigned to work in R&D (Analysis and Improvement) to develop new applied sciences and gear to fabricate gadgets.
The Park is very automated and digitalized. As a enjoyable truth, HONOR shared that 75% of its manufacturing line is automated and absolutely autonomous to reduce the chance of human error. Moreover, greater than 40% of the automated manufacturing gear is developed by HONOR itself. The corporate additionally shared that it’s not planning on eliminating human employees. HONOR desires to “pursue probably the most appropriate mixture with automated and human employees for the very best quality.”
Automated Guided Automobiles (AGV) inside the ability : HONOR
With regards to numbers, HONOR didn’t disclose how many individuals are working at its Park, nevertheless it shared that 20% of the staff are allotted in the R&D division and that every manufacturing line has 24 folks assigned to supply smartphones.
: HONOR Machines are checking for indicators of burn-in throughout testing the show × 〈 〉 : HONOR HONOR testing the HONOR Magic Four Professional’s battery × 〈 〉
The park additionally homes a number of laboratories the place HONOR checks over 200 reliability checks on the HONOR Magic Four Professional to make sure it meets {industry} excessive requirements and HONOR’s stringent expectations. The reliability checks embrace friction checks, short-distance drop checks, sturdiness testing, crush, and delicate strain checks, excessive temperature, humidity, water testing, and lots of extra.
Manufacturing gadgets
HONOR Manufacturing workshop : HONOR
We additionally had an opportunity to immediately ask HONOR about how lengthy it takes to fabricate a single HONOR Magic Four Professional smartphone. HONOR disclosed that there are greater than 100 steps in the manufacturing course of to supply a single unit, utilizing the extremely automated manufacturing line. On common, it takes about two days to finish a tool.
Manufacturing challenges
HONOR drop testing the HONOR Magic Four Professional : HONOR
Manufacturing the HONOR Magic Four Professional additionally comes with all kinds of challenges, and it’s not as simple as placing a tool into the oven, and taking it out two days later as a completed product. HONOR broke down the principle culprits into three technical challenges.
“First is the Multi-camera fusion images testing gear that we have to develop for all focal ranges. The second is the AI privateness name function that requires excessive precision mounting. The opposite one is for the 3D Quad-Curved LTPO display meeting.
For instance. for the multi-camera fusion expertise, we’d like to ensure we offer the very best quality in imaging. That is why we doubled the testing gear so we are able to calibrate any two of the cameras and we are able to calibrate them 100%. Secondly we’ve developed our automated testing system and expertise to ensure the outcomes are constant.
Thirdly, our testing system can gather greater than 300 kinds of parameters on the go utilizing huge information analytics. Then we are able to determine any deviation in real-time and supply alert, in order to ensure the whole course of is extra exact in order that finally the customers may have the very best expertise with the picture.”
Sustainability & Environmentally pleasant supplies
HONOR shared that it’s conscious of its carbon footprint and it’s utilizing environmentally pleasant supplies to chop down on carbon dioxide emissions. The corporate shared that it’s “all the time exploring new potentialities utilizing new supplies.”
“As an example, we’re utilizing inexperienced packaging materials to ensure they’re mild weighted. They’re lowered in dimension they usually’re environmentally pleasant utilizing recyclable assets. For all of the packaging materials for Magic three and 4，we’ve chosen to make use of wasted sugarcane because the uncooked materials for the tray, changing the standard plastic trays, massively decreasing carbon dioxide emission. Our chargers and cables are utilizing paper movie as a substitute of plastic ones, which isn’t utilized by most of our rivals.
And for all of the packaging materials and manuals, we use soybean ink to print, as a substitute of non-renewable conventional petroleum-based ink, and we’ve lowered carbon dioxide emission by 80 tons.”
Show meeting
The show meeting can also be a difficult course of, and it’s one of the costly parts on a contemporary smartphone. HONOR makes use of six-axis robotic arms and several other excessive precision cameras to mount the panel with an accuracy vary of ±0.075mm, which outputs merchandise with a low manufacturing tolerance of 0.1mm.
What’s AI Privateness Name?
: HONOR
If you hearken to a cellphone name, the sound goes in all instructions, making it unimaginable to have a personal dialog while you’re out in public in a closed setting, reminiscent of an elevator, small room, or restaurant. That’s the place the AI Privateness Name comes into play. It lets customers activate the function, enabling the sound to concentrate on the proprietor’s ear in one path. This reduces sound leakage, making it tough for others close by to pay attention in on the calls and listen to the particular person on the opposite finish.
How does it work?
Automated set up of a bone conduction element : HONOR
To develop AI Privateness Name, HONOR made an Clever Twin Sound-Emitting Unit, which features a bone conduction element utilizing piezoelectric ceramics that’s mounted on to the show. Because of the brittle show, it requires excessive precision, as even a tiny mistake may price the whole panel, which isn’t low cost, to start with. HONOR tells us the R&D crew overcame the problem in about three months. It created an automatic, high-precision mounting gear to precisely and exactly mount the instrument. It makes use of pc software program and optimized algorithms to realize an accuracy of 0.01 mm and a yield of 99.99%.
Extremely-Fusion Computational Pictures
HONOR additionally took additional time to speak in regards to the triple camera setup, together with the Extremely-Fusion Computational Pictures expertise. The expertise entails utilizing the entire camera sensors concurrently, fusing the pictures collectively to enhance the ultimate end result. This permits the small sensor to seize extra information, which yields a higher-quality picture. This additionally prevents corporations reminiscent of HONOR from utilizing bigger sensors, saving area for different important parts.
The brand new expertise required HONOR to double its camera calibration gear. The brand new system offers many further advantages, reminiscent of improved calibration and testing procedures. It makes use of enhanced AI algorithms to ship extra detailed pictures throughout the supported focal vary.
